No.01, alambre plano PEEK para motor de alambre plano de vehículo de nueva energía

Los vehículos eléctricos de nueva energía funcionan con electricidad, por lo que la seguridad eléctrica es particularmente importante. La selección de materiales excelentes es la clave para garantizar la seguridad de los vehículos de nueva energía.

Se puede decir que el material PEEK (polieteretercetona) es el «guerrero hexagonal» en el campo de los materiales de ingeniería especiales porque tiene varias propiedades excelentes, como resistencia a la corrosión, resistencia al desgaste, alta resistencia, baja densidad, etc.

Es particularmente adecuado para fabricar piezas importantes y duraderas, que pueden extender la vida útil de las piezas, reducir la frecuencia de mantenimiento y reducir los costos. PEEK se está volviendo cada vez más popular en los campos de estructuras de vehículos eléctricos de nueva energía y piezas de rodamientos y engranajes, y. está reemplazando gradualmente los materiales metálicos tradicionales como el aluminio, el titanio y el acero en algunos lugares.

PEEK es resistente a la corona, tiene una constante dieléctrica baja, es resistente a la flexión y a los productos químicos (incluido el aceite lubricante, el aceite ATF, la pintura de impregnación, la pintura de resina epoxi) y es resistente a condiciones de altas y bajas temperaturas. opciones para motores de vehículos de nueva energía.

No.02, material PEEK de calidad para implantes médicos

Como sugiere el nombre, los materiales PEEK que se pueden usar para preparar «dispositivos implantables» se denominan PEEK de calidad para implantes. Este tipo de material se usa comúnmente en consumibles para implantes ortopédicos (como dispositivos de fusión intervertebral, anclajes de reparación de ligamentos y tornillos de interfaz articular). , parches de neurocirugía (como cráneos artificiales y huesos maxilofaciales) y productos cardiovasculares (como válvulas cardíacas, carcasas de marcapasos, etc.).

En los últimos años, algunos fabricantes están utilizando materiales PEEK modificados para la preparación de productos con altos requisitos de propiedades mecánicas, como implantes orales y placas óseas traumáticas. Además de cumplir con la bioseguridad del PEEK de grado médico ordinario, el PEEK de calidad para implantes también debe cumplir. requisitos de biocompatibilidad más estrictos, como toxicidad sistémica, genotoxicidad, carcinogenicidad, compatibilidad sanguínea y reacciones de implantación, y también deben cumplir con los requisitos de la «Especificación estándar YY/T 0660 para polímeros de polieteretercetona (PEEK) para implantes quirúrgicos».

The AKSOPEEK series of implantable PEEK materials registered by Junhua Company have passed all test requirements of YY/T 0660-2008 and obtained third-party test reports.

No.03, PEEK motor rotor reinforced bushing

Advantages:

1. Lightweight and ultra-high strength help achieve lightweight design;

2. Tolerate the chemical medium environment inside the motor;

3. Excellent fatigue resistance.

No.04, PEEK film

PEEK film has high heat resistance, good electrical and mechanical properties, continuous use temperature up to 240°C, dielectric loss as low as 0.001~0.003, and light transmittance up to 85.9%. In particular, its chemical resistance, hydrolysis resistance, radiation resistance and other properties are quite outstanding even among high-performance films.

PEEK film application areas:

1. Mobile phone speakers and consumer speaker diaphragms;

2. High-performance washers, gaskets and automotive parts for high-speed micro motors

4. Dielectric for printing templates and insulation layer for electric vehicle batteries

No.5, PEEK prepreg

Mixed molding is a traditional molding technology for continuous CF/PEEK prepreg. PEEK resin is first processed into fibers, and then mixed with carbon fibers into hollow, strip, ribbon, three-dimensional or two-dimensional geometric fabrics. PEEK is melted by hot pressing to achieve fiber impregnation. The advantage of mixed molding technology is that the glue content is easy to control, and materials with uniform fiber impregnation, high dimensional stability and complex shapes can be obtained.

No.06, CF/PEEK composite sheet (CCM method)

CCM continuous compression molding has high and stable production efficiency and can also continuously produce special-shaped parts with advanced technology.

No.07, CF/PEEK composite plate

Continuous carbon fiber CF/PEEK thermoplastic composite material plates have the properties of low specific gravity, high temperature resistance, moisture and heat resistance, impact resistance, good dimensional stability, high fatigue strength, X-ray transmittance, and biocompatibility. They are one of the choices to replace metal materials in the medical field and aerospace.

No.08, CNT modified PEEK

New carbon nanomaterials: semiconductor conductive antistatic materials, no sulfur inside, no precipitation, high cleanliness without decarburization during molding, low reflective surface of finished products, stable conductive properties, low density, recyclable and other advantages.

No.07, Zeolite membrane dehydration technology

Creative product development through manufacturing and separation of active ingredients through low temperature and low pressure dehydration technology: improving esterification reaction efficiency, increasing reaction conversion rate and product yield, and reducing raw material usage.

No.10, PEEK stator, rotor insulation slot liner, insulation slot wedge

PEEK has voltage resistance, low thermal conductivity, temperature resistance, tolerance to ATF oil, and tolerance to bending stress during molding.

No.11, PEEK filament

PEEK filaments/monofilaments are formed through a continuous extrusion process and can be continuously extruded for several thousand meters without breaking, with a tolerance of ±0.03mm. They have excellent properties such as high toughness, high strength, corrosion resistance, and good dimensional stability. They are widely used in analytical instruments, petrochemicals, medical equipment, aerospace, papermaking machinery and other industries.

No.12, 4000 micro holes on 30*30mm PEEK plate

No.13. PEEK surgical robot parts

Value positioning:

1. Biocompatible color matching;

2. Excellent dimensional stability.

No.14, PAEK femoral condyle test model

Advantages: 1. High mechanical strength; 2. High toughness; 3. Excellent chemical resistance.

2. PI material related products

No.01, PI bushing (processed by powder metallurgy)

PI bushings are made of polyimide (PI) as the main raw material through powder metallurgy molding process. They are high-performance bushing products.

PI bushings have excellent mechanical properties and chemical stability, and can operate stably under harsh working conditions such as high temperature, high pressure, and high speed. At the same time, they also have good wear resistance, corrosion resistance, insulation and high temperature resistance, and can perform excellently in various harsh environments.

No.02, Continuous CF/PI Composite Panel

The preparation of continuous CF/PI composite material board mainly adopts the prepreg method, that is, the continuous carbon fiber is pre-impregnated in polyimide resin, and then prepared by curing and hot pressing. It has the characteristics of high strength, high stiffness, low density, excellent high temperature resistance and corrosion resistance, and can operate stably for a long time in harsh environment.

No.03, Thermosetting PI sheets and products

Thermosetting polyimide resin has the characteristics of no fluidity, easy molding and processing, and no small molecule volatiles are released during the curing process. It is suitable for the preparation of large-size, thick, high-quality products. The cured material has an extremely high temperature resistance level, excellent dielectric properties, thermal oxidation stability and mechanical strength.

PI board: T40*320*1000mm

3. PSU and PPSU material related products 

No.01, PSU, PPSU biopharmaceutical equipment

Biopharmaceutical equipment PSU, PPSU quick connector, water distributor, thermostatic valve core

PSU product features: high strength and transparency, excellent chemical resistance, and can withstand conventional sterilization methods.

PPSU product features: low-cost and lightweight metal replacement, corrosion resistance, no metal pollution, drinking water contact certification, easy to assemble, saving installation time.

No.02, PPSU manifold

Distribuidor de agua doméstico PPSU, accesorios de tubería de dos y tres vías y cuerpo de válvula unidireccional

Los colectores de PPSU tienen una conductividad térmica más baja que los colectores de metal, menos condensación cuando el sistema enfría agua, menos disipación de calor cuando el sistema está calentando y son resistentes a la corrosión, rentables, de larga vida útil y no son fáciles de perder. Muchos proyectos nacionales y extranjeros utilizan colectores de plástico para la distribución y el control del flujo de agua.

No.03, molde de prueba del espaciador tibial PPSU

Ventajas: 1. Alta tenacidad 2. Coloreable 3. Excelente resistencia química

-Junhua PEEK-

Basándose en sus 17 años de experiencia en I+D y producción de PEEK, Junhua PEEK se ha convertido en una empresa de cadena industrial que cuenta con polimerización de materia prima de resina PEEK, láminas, varillas, tubos y otros perfiles de PEEK, moldeo por extrusión continua y piezas terminadas. Siempre se ha adherido al camino de la innovación tecnológica, guiado por las necesidades del cliente, y ha promovido continuamente la aplicación y la I + D de PEEK.